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AIR SEPARATION PLANT
INTRODUCTION

Safe and economical, OUR  Oxygen Plant, with an efficient expansion engine, that lowers operating pressures to a remarkable 40-50kg/cm2 , cuts power consumption and adds to safety.

A molecular sieve assembly for separation of moisture and carbon dioxide is another money-saving device in OUR  It removes acetylene and other hydro-carbons from the process air, thus eliminating the need for separate acetylene absorbers. more, it saves on recurring caustic soda costs.

Capable of simultaneously producing oxygen and nitrogen, OUR plant has an internal compression liquid oxygen pump to fill dry gaseous oxygen in cylinders.

Installation and commissioning of the plant is also undertaken by us.

 

Brief Process Description

The proposed plant works on the conventional Claude / Linda cycle with internal compression the process air is drawn from the atmosphere through a filter to remove dust particles, and compressed in an oil lubricated multistage reciprocating machine. Air is then cooled in after coolers and further cooled in a N2 vapor cooler, before it is sent to the molecular sieve  battery for purification Air, free of moisture, carbon di oxide and hydrocarbons is then sent to the cold box, where it is liquefied. The final separation of air into oxygen and nitrogen is done in the distillation column. The Oxygen / Nitrogen (alternatively) is then compressed in liquid pump to a pressure of 150 kg/cm2g . Nitrogen gas levels the cold box at a pressure of 0.5 kg/cm2g.

 

PLANT SPECIFICATION:
  OXYGEN PRODUCTION NITROGEN PRODUCTION
Model No. Gas Quantity Gas Purity Product Pr. Gas Quantity Gas Purity Product Pr.
KIGL 60 60 m3/Hr. 99.5% 150 Kg/cm2 *250 m3/Hr. 96% 0.1 Kg/cm2
KIGL 50 50 m3/Hr. 99.5% 150 Kg/cm2 *200 m3/Hr. 99.5% 0.1 Kg/cm2
KIGL 80 80 m3/Hr. 99.5% 150 Kg/cm2 *275 m3/Hr. 96% 0.1 Kg/cm2
KIGL 70 70 m3/Hr. 99.5% 150 Kg/cm2 *250 m3/Hr. 99.5% 0.1 Kg/cm2
KIGL 100 100 m3/Hr. 99.5% 150 Kg/cm2 *450 m3/Hr. 96% 0.1 Kg/cm2
KIGL 90 90 m3/Hr. 99.5% 150 Kg/cm2 *400 m3/Hr. 99.5% 0.1 Kg/cm2
* About 100CU.M./Hr of Nitrogen will be used for regeneration of driers.
* About 150 m3/Hr of Nitrogen for 100 m3/Hr Oxygen Plant

The above product capacities are based on ambient conditions of 15oC temperature 760mm of Hg pressure and 50% relative humidity and 0.03% of Carbon di-oxide is allowed as impurity.

 

Other Specifications KIGL 60 KIGL 80 KIGL 100
Capacity 60 cum /hr of Oxygen or Nitrogen 80 cum /hr of Oxygen or Nitrogen 100 cum /hr of Oxygen or Nitrogen
Air Pressure (starting) 95 Kg/cm2 95 Kg/cm2 95 Kg/cm2
Air Pressure (Normal operation 75 Kg/cm2 75 Kg/cm2 75 Kg/cm2
Starting Time (after defrost) 10 Hours 10 Hours 7 Hours
Starting Time (for short stop) 4 Hours 2 Hours 2 Hours
Defrost Time 8 Hours 8 Hours 8 Hours
Defrosting cycle at normal conditions 1 Year 1 Year 1 year
Cylinder Filling Manifold connections 2 x 6 Nos. 2 x 10 Nos. 2 x 12 Nos.
Cooling Water Requirement 10 m3/Hr. 15 m3/Hr. 20 m3/Hr.
Inlet Cooling Water Temperature 30oC 30oC 30oC
Area Required 15 m x 9 m 15 m x 12 m 15 m x 12 m
Air Input 400 m3/Hr. 480 N m3/Hr. 600 N m3/Hr.
Power Supply Required 380 ~ 440 Volts / 3 phase/ 50 hertz 380 ~ 440 Volts / 3 phase/ 50 hertz 380 ~ 440 Volts / 3 phase/ 50 hertz

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